Wiped Film Molecular Distillation Evaporator
The BM-150 wiped film molecular distillation is a wiped film molecular distillation device designed for precise separation of heat-sensitive materials. Equipped with a 150mm evaporator and 0.25m² effective evaporation area, it processes 3–15 kg/h via a spiral liquid film mechanism. This wiped film evaporator minimizes thermal degradation by maintaining ultra-low internal pressure and a thin, evenly distributed material layer under controlled vacuum conditions.
Key features include a three-layer sleeve-structured cold trap for efficient condensation and energy savings. The system integrates heating, cooling, degassing, and vacuum control, ensuring rapid molecular separation with minimal residence time. Ideal for pharmaceuticals and essential oils, its compact design suits both lab and industrial applications.
Key Features of the BM-150 Wiped Film Molecular Distillation:
High-efficiency wiped film mechanism: Ensures uniform thin-film formation (≤0.25mm) for optimal heat and mass transfer .
150mm evaporator diameter: Offers 0.25m² effective evaporation area with 3–15 kg/h processing capacity.
Three-layer sleeve-structured cold trap: Enhances condensation efficiency while reducing energy consumption.
Ultra-low operating pressure: Minimizes thermal degradation of heat-sensitive materials.
Integrated control systems: Includes vacuum regulation, degassing, and modular temperature management (-90°C to 220°C).
Compact industrial design: Combines 450 RPM operation with a 120W motor for lab-to-production scalability.
Applications of the BM-150 Wiped Film Molecular Distillation:
Pharmaceutical purification: Separates heat-sensitive active pharmaceutical ingredients (APIs) without thermal degradation.
Essential oil refinement: Preserves volatile aromatic compounds in plant extracts through low-temperature processing.
High-value chemical synthesis: Processes heat-labile intermediates in fine chemicals or specialty polymers.
Bio-based product concentration: Purifies vitamins, fish oil concentrates, or CBD isolates with minimal oxidative damage.
Industrial solvent recovery: Efficiently reclaims high-boiling-point solvents (e.g., DMF, DMSO) for reuse.
Why Choose the BM-150 Wiped Film Evaporator Over Competitors?
Superior cost-performance ratio: Combines advanced functionalities (e.g., customizable processing modes, automated controls) with 20–30% lower lifecycle costs compared to premium brands .
Globally validated reliability: Trusted by academic labs and industrial users across 20+ countries, with field-tested durability in diverse environments .
Dynamic technical ecosystem: Offers multilingual 24/7 support and predictive maintenance tools, reducing downtime by ~40% versus industry averages.
Modular innovation pipeline: Rapid integration of user-requested upgrades (e.g., IoT connectivity) without hardware overhauls.
Sustainability prioritization: Energy-efficient designs certified to reduce power consumption by 15–25% relative to comparable models.
Maintenance Guidelines for BM-150 Wiped Film Evaporator:
Lubrication routine: Apply vacuum grease to rotating shafts and sealing rings every 5–8 operating cycles to prevent leakage.
Glass component care: Inspect glass interfaces weekly for cracks; avoid overtightening clamps to prevent deformation.
Electrical safety: Disconnect power before maintenance; keep control panels dry to avoid moisture damage.
Monthly calibration: Clean and lubricate PTFE valves/pistons to ensure smooth operation and prevent material buildup.
Accessory compliance: Use manufacturer-approved replacement parts to avoid compatibility issues.
FAQ
1. What payment methods do you accept?
We support TT, PayPal, Western Union, Alibaba Escrow, and L/C, with terms finalized during order confirmation .
2. Are you a manufacturer or trading company?
We are a professional manufacturer with 7+ years of expertise in laboratory instrument production .
3. How do I select the right equipment model?
Provide key specifications (e.g., capacity, temperature range), and our team will recommend the optimal solution .
4. What is the delivery time?
Standard units ship within 5 working days post-payment; custom orders require 10–15 working days .
5. What is your warranty and technical support policy?
A 1-year warranty covers free repairs and replacements, with 24/7 global support and on-site troubleshooting if needed .
Product Parameters
Model | KDBM-60 | KDBM-80 | KDBM-100 | KDBM-150 | KDBM-200 | KDBM-230 |
Main evaporator diameter (mm) | 60 | 80 | 100 | 150 | 200 | 230 |
Effective evaporation area (m2) | 0.06 | 0.1 | 0.15 | 0.25 | 0.35 | 0.5 |
Feeding speed (kg / h) | 0.5-3 | 1-5 | 2-8 | 3-15 | 5-20 | 8-30 |
Feed tank volume (L) | 1 | 1 | 2 | 2 | 5 | 5 |
Maximum speed (R / min) | 450 | 450 | 450 | 450 | 300 | 300 |
Volume of collecting bottle (L) | 1 | 1 | 2 | 3 | 5 | 5 |
Motor power (W) | 90 | 120 | 120 | 120 | 200 | 200 |
Operating temperature (℃) | -90~220 | |||||
Voltage (V/Hz) | 220/50 (The voltage can be customized) | |||||
Model | KDBM-150 |
Main evaporator diameter (mm) | 150 |
Effective evaporation area (m2) | 0.25 |
Feeding speed (kg / h) | 3-15 |
Feed tank volume (L) | 2 |
Maximum speed (R / min) | 450 |
Volume of collecting bottle (L) | 3 |
Motor power (W) | 120 |
Operating temperature (℃) | -90~220 |
Voltage (V/Hz) | 220/50 (The voltage can be customized) |