Molecular Distillation System
The BM-80 is a cutting-edge molecular distillation system designed for precise separation of heat-sensitive compounds. Operating under high vacuum and low temperatures, it minimizes thermal degradation, making it ideal for pharmaceuticals, essential oils, and high-purity chemical processing. With a compact design and advanced temperature control, the BM-80 ensures efficient recovery of valuable materials while maintaining product integrity.
This molecular distillation system features a user-friendly interface, customizable parameters, and rapid processing capabilities. Its modular structure supports scalability for lab-to-pilot applications, catering to industries requiring fine separations. The BM-80’s energy-efficient performance and easy maintenance make it a cost-effective solution for enhancing production quality in specialized manufacturing workflows.
Key Features of the BM-80 Molecular Distillation System:
High-Vacuum Efficiency: Operates under ultra-low pressure to enable gentle separation of thermally unstable compounds.
Precision Temperature Control: Advanced thermal management prevents degradation, ensuring optimal purity.
Modular Scalability: Adaptable design supports seamless scaling from lab trials to pilot production.
User-Centric Interface: Intuitive controls and customizable settings streamline operation and monitoring.
Energy-Saving Performance: Reduces power consumption while maintaining high throughput.
Easy Maintenance: Simplified cleaning and component access minimize downtime.
Applications of the BM-80 Molecular Distillation System:
Pharmaceutical Manufacturing: Purifies heat-sensitive active pharmaceutical ingredients (APIs) while preserving their potency and structural integrity.
Essential Oil Extraction: Safely isolates volatile aromatic compounds from botanicals without compromising fragrance or therapeutic properties.
High-Purity Chemical Synthesis: Produces specialty chemicals for electronics, coatings, and advanced materials requiring ultra-low impurity levels.
Lab-Scale Research: Enables scalable process development for academic or industrial R&D teams testing novel separation workflows.
Waste Oil Recycling: Recovers reusable base oils from industrial lubricants or used cooking oils, supporting sustainable circular economies.
Why Choose the BM-80 Molecular Distillation System Over Competitors?
Superior Thermal Precision: Unlike conventional systems, our proprietary temperature modulation eliminates hot spots, ensuring unmatched consistency in sensitive compound processing.
Industry-Leading Vacuum Stability: Patented sealing technology maintains ultra-low pressure (<0.001 mbar) for 30% longer durations than rival models, reducing energy waste.
Future-Proof Flexibility: Modular components allow upgrades without full-system replacements, cutting long-term costs by up to 40% compared to rigid competitor designs.
24/7 Expert Support: Free lifetime access to our distillation engineers ensures rapid troubleshooting, while competitors offer limited paid consultations.
Proven ROI: Clients report 18-month payback periods via 95%+ material recovery rates—20% higher than market averages—minimizing raw material losses.
Working Principle of the BM-80 Molecular Distillation System
The BM-80 utilizes short-path distillation: materials are fed into a heated, high-vacuum chamber, where low boiling points allow gentle evaporation. A rotating wiped-film mechanism spreads substances into ultra-thin layers, reducing thermal exposure. Vapors travel a minimal distance (<10 cm) to a chilled condenser, ensuring rapid separation of volatile components from residues. This efficient, single-stage process maximizes purity by minimizing degradation risks for sensitive compounds.
Maintenance Guidelines for the BM-80 Molecular Distillation System:
Routine Cleaning: Remove residues after each cycle to prevent buildup in the evaporation chamber and condenser.
Seal Inspection: Check and replace vacuum gaskets quarterly to ensure pressure integrity.
Sensor Calibration: Verify temperature and vacuum sensors annually for accuracy.
Lubrication Schedule: Apply high-temperature grease to rotating parts every 500 operational hours.
Software Updates: Install firmware upgrades to maintain control system efficiency.
Component Logs: Track wear on wiper blades and condenser surfaces for timely replacements.
FAQ
What materials can the BM-80 process?
It handles heat-sensitive substances like APIs, essential oils, and high-viscosity polymers, avoiding thermal damage.
What vacuum level is required?
Optimal performance is achieved at pressures below 0.001 mbar, enabled by its patented sealing system.
How often is maintenance needed?
Basic cleaning post-use, with full component checks every 500 hours or quarterly, whichever comes first.
Can it integrate with existing setups?
Yes, its modular design allows compatibility with lab or industrial workflows via standardized fittings.
What’s the warranty coverage?
A 3-year warranty on core components (evaporator, condenser) and 24/7 technical support for troubleshooting.
Product Parameters
Model | KDBM-60 | KDBM-80 | KDBM-100 | KDBM-150 | KDBM-200 | KDBM-230 |
Main evaporator diameter (mm) | 60 | 80 | 100 | 150 | 200 | 230 |
Effective evaporation area (m2) | 0.06 | 0.1 | 0.15 | 0.25 | 0.35 | 0.5 |
Feeding speed (kg / h) | 0.5-3 | 1-5 | 2-8 | 3-15 | 5-20 | 8-30 |
Feed tank volume (L) | 1 | 1 | 2 | 2 | 5 | 5 |
Maximum speed (R / min) | 450 | 450 | 450 | 450 | 300 | 300 |
Volume of collecting bottle (L) | 1 | 1 | 2 | 3 | 5 | 5 |
Motor power (W) | 90 | 120 | 120 | 120 | 200 | 200 |
Operating temperature (℃) | -90~220 | |||||
Voltage (V/Hz) | 220/50 (The voltage can be customized) | |||||
Model | KDBM-80 |
Main evaporator diameter (mm) | 80 |
Effective evaporation area (m2) | 0.1 |
Feeding speed (kg / h) | 1-5 |
Feed tank volume (L) | 1 |
Maximum speed (R / min) | 450 |
Volume of collecting bottle (L) | 1 |
Motor power (W) | 120 |
Operating temperature (℃) | -90~220 |
Voltage (V/Hz) | 220/50 (The voltage can be customized) |