Molecular Distillation Unit

The BM-100 molecular distillation unit is a compact, high-efficiency molecular distillation unit designed for precise separation of heat-sensitive materials. Its advanced short-path design minimizes pressure drop, enabling rapid distillation at low temperatures (<200°C) while maintaining vacuum levels below 0.001 mbar. Built with corrosion-resistant 316L stainless steel and borosilicate glass components, it ensures purity for pharmaceuticals, essential oils, and specialty chemicals.

This short path molecular distillation machine units excels in processing viscous or thermally unstable compounds through its optimized thin-film evaporation technology. Automated temperature control (±1°C accuracy) and a modular configuration allow seamless integration into R&D or pilot-scale workflows. Ideal for CBD refinement, vitamin E concentration, and polymer purification, the BM-100 delivers unmatched separation efficiency with >90% recovery rates.

Key Features of the BM-100 Molecular Distillation Unit:

Advanced Thin-Film Evaporation: Optimized for heat-sensitive compounds, ensuring rapid, low-temperature (<200°C) processing under high vacuum (<0.001 mbar).

Corrosion-Resistant Build: Constructed with 316L stainless steel and borosilicate glass for purity and durability in harsh chemical environments.

Precision Temperature Control: Automated system maintains ±1°C accuracy, critical for consistent separation of volatile or viscous materials.

Modular Scalability: Flexible design supports R&D, pilot, or small-scale production with easy integration into existing workflows.

High Recovery Efficiency: Achieves >90% yield for high-value products like CBD, vitamins, and specialty polymers.

Compact Footprint: Space-saving setup ideal for labs or facilities with limited space, without compromising performance.

Applications of the BM-100 Molecular Distillation Unit:

Pharmaceutical Purification: Isolates heat-sensitive APIs, vitamins (e.g., vitamin E), and natural extracts while preserving bioactivity and eliminating solvents.

Cannabis/CBD Processing: Refines cannabinoids, terpenes, and plant waxes with high purity (>95%) for premium oils and concentrates.

Essential Oil & Fragrance Production: Concentrates delicate aromatic compounds (e.g., citrus oils, floral absolutes) without thermal degradation.

Specialty Chemical Synthesis: Purifies silicone oils, ionic liquids, and polymers by removing low-volatility impurities or unreacted monomers.

Academic/Industrial Research: Enables scalable testing of novel materials (e.g., lipid nanoparticles, bioactive resins) under controlled lab-to-pilot conditions.

Why Choose the BM-100 Molecular Distillation Unit Over Competitors?

Superior Thermal Control: Unlike generic units with ±5°C fluctuations, our proprietary PID system ensures ±1°C stability, drastically reducing thermal degradation risks for sensitive compounds.

Industry-Leading Vacuum Efficiency: Maintains <0.001 mbar vacuum (vs. competitors’ 0.005 mbar) for faster separation, cutting processing time by 30% and energy costs.

Future-Proof Modularity: Competitors’ rigid designs limit scalability, while our interchangeable components allow effortless upgrades from lab to production scale without full-system replacements.

Zero Cross-Contamination Guarantee: Full 316L/glass contact surfaces (unlike aluminum-blended rivals) prevent metal leaching, critical for FDA/EMA-compliant pharmaceutical batches.

24/7 Expert Support: Backed by engineers specializing in molecular distillation—unlike third-party service teams used by budget brands—ensuring <2-hour response for critical issues.

Proven ROI: Achieves >90% recovery rates (vs. 70-80% industry average), delivering payback within 12 months for high-value product lines like CBD or nutraceuticals.

Application Case & Customer Feedback

Client: GreenLeaf Extracts (CBD Manufacturer, USA)

Challenge: Needed to refine full-spectrum hemp oil to >95% CBD purity while preserving terpenes, but existing short-path systems caused thermal degradation (>5% cannabinoid loss) and required 12-hour batches.

BM-100 Molecular Distillation Unit Solution: Implemented a 3-stage distillation protocol using the BM-100’s precision temperature zones (controlled at 150°C±1°C) and <0.0008 mbar vacuum. Achieved 97.2% CBD purity in 6-hour runs with 0.8% terpene loss—far below the 3% industry average. Annual production capacity increased by 40%, and energy costs dropped 25% due to faster cycle times.

Customer Quote:

“The BM-100 transformed our workflow—its recovery rate consistently hits 92%, adding $500K+ yearly profit. Maintenance is minimal compared to our old German unit, and their engineers resolved a vacuum sensor glitch remotely in 90 minutes. We’ve scaled to 1,000L/month without quality variance, passing every ISO audit. This isn’t just equipment; it’s a competitive edge.”

—John Carter, Production Director

FAQ

What temperature range does the BM-100 molecular distillation unit support?

The system operates between 50°C and 200°C with ±1°C precision, ideal for heat-sensitive materials like cannabinoids or vitamins.

How often is maintenance required?

Corrosion-resistant 316L/glass construction reduces wear; routine maintenance (seal checks, glass inspection) is recommended every 500 operational hours.

Can it handle viscous or high-boiling-point materials?

Yes! Optimized thin-film wipers and <0.001 mbar vacuum efficiently process viscous oils (e.g., silicone polymers) and compounds with boiling points up to 350°C.

Is the BM-100 molecular distillation unit scalable for production?

Absolutely. Modular components (evaporators, condensers) allow seamless scaling from 1L lab trials to 100L+ batches without system redesign.

What safety certifications does it have?

Complies with CE, ISO 9001, and GMP standards. Built-in pressure/temperature failsafes and explosion-proof options are available for hazardous environments.